Electrical connector and housing



Aug. 24, 1965 Filed Sept. 10, 1962 J. R. KELLER ELECTRICAL CONNECTOR AND HOUSING 2 Sheets-Sheet l INVENTOR.

Jose? R- KELLER BY M WMYW Aug. 24, 1965 J. R. KELLER ELECTRICAL CONNECTOR AND HOUSING 2 Sheets-Sheet 2 Filed Sept. 10, 1962 INVENTOR. JOSEPH R- KELLER BY 271% *W United States Patent 3,292,959 ELECTRICAL CONNETOR AND HOUSING Joseph R. Keller, Harrisburg, Pa., assignor to AlVIP Incorporated, Harrisburg, Pa. Filed Sept. 10, 1962, Ser. No. 222,604 1 Claim. (Cl. 339-417) In electrical circuits employing pin-type conductors, e.g., hermetically sealed electrical motors, it is desirable that the wires connected to the motor be equipped with receptacle-type, electrical connectors in an insulated housing. A standard form of motor having a series of pins projecting from the shell is adapted to be secured to an equal number of electrical conductors by means of terminals on the conductors.

It is an object of this invention to provide a receptacletype, electrical connector which may be secured to a current-carrying pin. It is also an object of this invention to provide a combination of such connectors in a housing member whereby the connectors may be easily inserted into the housing and locked in place, but may also be easily released from the housing.

It is also an object of this invention to provide connectors which align the pins during entry into the housing. It is a further object of this invention to provide a combination of such connectors in a molded, insulating housing, whereby the pins will always be in tight engagement with the connector so that a slight misalignment of the pin during insertion will not damage the receptacle.

It is also an object of this invention to provide a onepiece, molded, insulated housing which may be used in conjunction with connectors, which is easy to manufacture but of a strong, simple design.

Other objects and attainments of the present invention will become apparent to those skilled in the art upon a reading of the following detailed description when taken in conjunction with the drawings in which there is shown and described an illustrative embodiment of the invention; it is to be understood, however, that this embodiment is not intended to be exhaustive nor limiting of the invention but is given for purposes of illustration in order that others skilled in the art may fully understand the invention and the principles thereof and the manner of applying it in practical use so that they may modify it in various forms, each as may be best suited to the conditions of a particular use.

In the drawings:

FIGURE 1 is a perspective view of a block with a plurality of connectors therein, the block being partially cut away to illustrate the connector;

FIGURE 2 is a perspective view of a connector embodying the principles of the invention as secured to a wire;

FIGURE 3 is a view similar to FIGURE 2 illustrating the opposite side of the connector;

FIGURE 4 illustrates the connector of FIGURES l to 3 stamped out of sheet metal prior to forming;

FIGURE 5 is a bottom view of the block with connectors therein;

FIGURE 6 is a view taken through plane 66 of FIG- URE 7;

FIGURE 7 is a View taken through plane 77 of FIG- URE 6;

FIGURE 8 is a view taken through plane 8-8 of FIG- URE 7; and

FIGURE 9 is a perspective view of the block of FIG- URE 1.

The assembly may 'be considered as being comprised of two components, i.e., the block B and the connector T. The block is of thermosetting plastic insulating material of sufiicient strength to withstand shock. It consists of ice three cavities 10, 12 and 14, each adapted to receive a connector therein.

Since the cavities are identical, only one will be described. They are formed by the base 16 of the block B, a side wall 18, a top wall 20, an inside wall 22, and an end wall -24 (FIGURES 1, 5 and 6). An aperture 26 extends through the base 16 of the block at right angles to the passageway in the tubular cavity member 10. A recessed portion 28 (FIGURE 6) is undercut at the junction of the aperture 26 and the cavity.

The cavities 10 and 12 are parallel to each other, with cavity 14 therebetween in staggered relationship. As shown in FIGURE 5, the apertures extending into the cavities are triangularly disposed. The preferment is illustrated in conjunction with a trio of header pins 30 (FIG- URE 6), which emanate from a cup-shaped member or shell 32 which forms part of the shell of a hermeticallysealed motor. The assembly may be secured to the outside of the shell (FIGURE 6) and/or the inside of the shell (FIGURE 8).

A pair of walls 34, 36 extend from the base 16 of the block B at each edge, so that conductors C disposed in the cavities 10 and 12 are guided therein.

The connector T (FIGURES 2, 3 and 4) is comprised of a ferrule-forming portion 40 adapted to grasp the bare end of the conductor, and an insulation-securing portion 42 adapted to be formed around the insulation on the conductor. The pin-receiving portion comprises a pair of U-shaped members 44 and 46 which are resilient and engage the pin therebetween.

An aligning and retaining ring 48 is secured to the members 44 and 46 by root portions 50, 52. Ring 48 is adapted to fit over a header pin 30, and a probe 31 on the ring projects into the undercut portion 28 (FIGURE 3) to retain the connector T in the cavity. A post 54 (FI"- URE 7) is molded in the end wall 24 of each of the cavities and projects a distance inwardly so that it fits between the U-shaped members 44, 46 of the connector T.

The connector T may be stamped out of sheet metal on a progressive die to form a stamping as shown in FIG- URE 4. The ferrule-forming portions 40 and insulationsecuring portion 42 are stamped at one end of the terminal, and the ring 48 and U-shaped members 44, 46 comprise the other portion of the stamping. The stamped connector is severed on score lines 56 and 58 (indicated by dotted lines in FIGURE 4-) to form a tab 59. The

ring 43 is cut along the score line 60 and bent downwardly to provide the probe 31 which fits into the recess 28 (FIGURE 6). The members 44 and 46 are then folded inwardly to provide the U-shaped contour, and then are rolled upwardly so that they are parallel. The bight of each U-shaped contour is beveled, 64, 66, to match the -front wall of the block. The pin-engaging sides are slightly beveled, as at '68 and 76, to permit easy insertion of the pin.

When it is desired to secure a plurality of conductors C to an equal number of header pins 30, a connector T is crimped onto each of the conductors. The ring 48 is bent slightly downwardly, and one of the terminals (FIGURE '2) is forced into the cavity 10 (FIGURE 1). In this position, the side wall of the cavity supports the outer arms of members 44, 46. The ring 48 bears against the bottom wall of the cavity until it passes the undercut por tion 28. The ring 48 then springs downwardly so that the probe 31 engages the undercut portion and locks the terminal in the cavity. The tab 59 engages the end wall 24 to prevent upward movement of the connector. Identical terminals are situated in cavities 12 and 14 in the same manner.

With the terminals in the cavities, the block may be snapped onto the header pins 30 (FIGURES 6 and 8).

Patented Aug. 24, 1965 1 alignment in the connectors.

: scope of the invention. going description and accompanying drawings is ofi'ered If the block is secured to the inside of the shell (FIGURE 8), then the block will be tilted slightly to provide more secure engagement between the connector and the pins. In this position, each of the rings 48 guides the pins into The posts 54 in the end wall 24 prevent the header pin 30 from deforming the bight of the U-shaped members 44, 46 which would impair resiliency. Each. of the connectors engages each pin with a secure fit; however, the block may be forced in a direction away from the header pin 30 to disengage the connectors from the pins. Also, the connector may be withdrawn from the cavity by inserting a thin blade against the probe 31 to force it above the bottom wall of the cavity. In this position, the connector may be with- I drawn easily.

? nection is maintained throughout the life of the assembly,

and it is so designed as to preclude damage through misuse.

Changes in construction will occur to those skilled in the art and various apparently diflerent modifications and embodiments may be made without departing from the The matter set forth in the foreby way of illustration only. The actual scope of the 1 invention is intended to be defined in the following claim when viewed in its proper perspective against the prior art.

I claim: An electrical assembly engageable with a contact pin 1 comprising an insulating housing, at least one longitudinal passageway extending through one end and termipassageway, an internal recess in the bottom wall extending from said aperture along the passageway away from said end wall and terminating in a transverse shoulder facing said end wall, a clip member in said passageway and including a socket portion having a pin-receiving axis disposed laterally of said passageway in alignment with said aperture, a forward end of said clip member being engageable with said end wall to stop its forward movement in the passageway, and a resilient prong extending rearwardly from said forward end and across the mouth of the socket portion and terminating in a probe engaging said shoulder to retain the clip member in the passageway, said prong having an opening in alignment with said axis and providing guiding edges for passing a pin into said socket portion.

References Cited by the Examiner UNITED STATES PATENTS 2,075,632 3/37 Zuckerman 339-32 2,352,618 7/44 Daenz 339-217 2,682,040 6/54 Batcheller 339--258 2,728,060 12/55 Doeg 339-192 2,730,690 1/56 Harasek 339-258 X 2,735,998 2/56 Martines 339--258 2,741,750 4/56 Barre 339193 2,908,885 10/59 Deakin 339l93 2,953,769 9/60 Woofter et al 339-217 2,968,787 1/61 Wootton 339256 X 3,036,288 5/62 Taylor 33966 X 3,097,906 7/63 Shannon 339-217 3,101,985 8/63 Skony 339-2l7 FOREIGN PATENTS 1,211,628 10/59 France.

533,787 9/31 Germany.

Great Britain. Great Britain. Great Britain.

JOSEPH D. SEERS, Primary Examiner. 

